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Air Insulated Switchgear (AIS) - Compact 40.5kV Substation Solutions

Fenarro's ZCW10-40.5/T600-31.5 Air Insulated Switchgear represents the next generation of compact substation technology, combining multiple high-voltage components into an integrated, space-saving solution. Utilizing air as external insulation and SF6 gas as arc-quenching medium, this AIS system provides complete protection and control for 40.5kV transmission and distribution networks. Ideal for space-constrained urban substations, industrial plants, and mountainous areas where conventional switchgear installation is challenging.
Fenarro Air Insulated Switchgear AIS
Integrated AIS Structure

Fenarro ZCW10-40.5 AIS Component Layout

Key switching, isolation, measuring, protection, and busbar functions are integrated into one grounded steel support structure for compact 40.5kV substation projects.

Grounded Steel Support Structure
Circuit Breaker
Isolating Switch
Earthing Switch
Current Transformer
SF6 Voltage Transformer
Surge Arrester
Busbars

Compact 40.5kV AIS Design for Space-Saving Substations

Fenarro ZCW10-40.5 air insulated switchgear integrates key high-voltage components into one compact structure, helping reduce land occupation, simplify installation, and support reliable 40.5kV power distribution projects.

Compact Design
0 % 0 %

Occupies only 30%–50% of the space required by traditional separated equipment.

Rated Voltage
0 kV

Designed for 40.5kV three-phase AC power systems.

A
Rated Current
0 A

Supports medium-voltage power control, protection, and connection functions.

Key Features for Air Insulated Switchgear (AIS)

Space Optimization
  •  50-70% space reduction compared to conventional layouts
  •  Compact integrated design on grounded steel structure
  •  Prefabricated self-supporting busbars between bays
  • Flexible arrangement for various wiring configurations

Advanced Component Integration​​​​​​​
  •  Circuit breaker, disconnector, grounding switch combination
  •  Built-in current transformers and SF6 voltage transformers
  •  Integrated surge arresters with composite insulators
     Complete busbar system included
Maintenance Efficiency​​​​​​​
 Self-energy arc-extinguishing chamber technology
 CT10-A spring operating mechanism
 Minimal maintenance requirements
​​​​​​​ High reliability design

Main Technical Parameters for Fenarro AIS

View key technical parameters for Fenarro ZCW10-40.5 air insulated switchgear. Final configuration should be confirmed according to project specifications and technical drawings.

Serial No. Name Unit Data
1 Rated Voltage kV 40.5
2 Rated Frequency Hz 50
3 Rated Current A 1600
4 Rated Short-time Withstand Current kA 34.5
5 Rated Peak Withstand Current kA 80
6 Rated Short-circuit Duration s 4
7 Rated Insulation Level (Lightning Impulse Withstand Voltage, Peak) kV 185/215 (Across Contacts)
1min Power Frequency Withstand Voltage kV 95/118 (Across Contacts)
8 Control & Auxiliary Circuit Voltage V DC110, DC220; AC220
9 Partial Discharge Quantity pC ≤20
10 Phase-to-phase Width mm 1.6 (Standard)
For additional parameters, structure details, applications, and product configuration information, view the full Fenarro ZCW10-40.5 AIS product page.

AIS vs GIS Switchgear: Fenarro Technical Comparison

View Fenarro AIS and GIS switchgear comparison by insulation medium, cost, footprint, maintenance, repair time, and project application to choose a suitable solution for your substation project.

Key Comparison: Fenarro AIS vs GIS

The following technical comparison helps project owners, contractors, and engineers understand the main differences between AIS and GIS when planning medium-voltage substation equipment.

Air Insulated Switchgear (AIS)

Uses air as the main external insulation medium between energized components.

Gas Insulated Switchgear (GIS)

Uses SF6 gas insulation inside a sealed enclosure or gas chamber.

AIS

Usually offers a lower initial investment, especially for outdoor substations or projects where land is available.

GIS

Usually requires a higher initial cost because of its sealed gas-insulated structure and specialized manufacturing process.

AIS

Requires more space than GIS, but Fenarro ZCW10-40.5 AIS uses a compact combined structure to reduce land occupation compared with traditional separated equipment.

GIS

Very compact and suitable for underground substations, high-rise basement substations, tunnels, and other space-constrained projects.

AIS

Components are more accessible for visual inspection, routine maintenance, and part replacement.

GIS

The sealed structure reduces internal exposure, but gas handling and module service usually require specialized maintenance support.

AIS

Accessible components make inspection and replacement easier, helping shorten repair work in many site conditions.

GIS

Repair may take longer because the sealed gas chamber and internal modules require specialized inspection and handling.

Choose AIS When

Your project needs 40.5kV substation control and protection, easier maintenance access, lower investment pressure, and flexible installation planning.

Choose GIS When

Your project requires maximum space saving, sealed insulation, or better isolation from humidity, dust, pests, underground conditions, or marine environments.

Fenarro recommendation: For 40.5kV projects where installation space, maintenance access, and investment control all need to be balanced, Fenarro ZCW10-40.5 air insulated switchgear is a practical AIS solution. For projects with extremely limited space or harsh operating environments, Fenarro GIS/RMU solutions can also be considered.

Application Scenarios ​

 

Urban & Enterprise Substations

 
Suitable for city substations and enterprise substations where installation space is limited and compact equipment layout is required.

 

Utility Distribution Networks

 
Used in utility distribution networks for sectionalizing, connection, and protection of 40.5kV three-phase AC power systems.

 

Mountain Compact Substations

 
Designed for compact substations in mountainous areas where terrain conditions, installation space, and site layout are constrained.

 

Capacitor Bank 

 
Suitable for capacitor bank switching and bus-tie breaker applications requiring reliable control, switching, and protection performance.
Ready to Specify Your Air Insulated Switchgear (AIS) ?


Contact our engineering team for technical consultation and customized solutions. 
Request a quote with competitive pricing and delivery timelines.

Why Choose Fenarro AIS

Fenarro ZCW10-40.5 AIS combines switching, isolation, measuring, protection, and busbar functions in one compact structure, helping simplify layout, installation, and maintenance.

01 Space Saving

Compact Integrated Design

Requires only 30%–50% of the space used by traditional separated equipment.

02 Easy Installation

Factory-Prefabricated Modules

Assembled and tested before delivery to reduce on-site installation workload.

03 40.5kV System

Reliable Power Protection

Supports control, protection, and connection for three-phase AC power systems.

04 Maintenance Friendly

Practical Operation

Designed for reliable operation with easier inspection and servicing requirements.

FAQs About Fenarro's Air Insulated Switchgear (AIS)

  • Q What maintenance is required for the integrated components?

    A Minimal maintenance - primarily visual inspections and SF6 gas pressure monitoring
  • Q Are your AIS systems compatible with existing SCADA systems?

    A Yes, we support all standard communication protocols including IEC 61850
  • Q How much space saving can be achieved compared to conventional switchgear?

    A Typically 50-70% space reduction, depending on configuration and layout
  • Q What is the typical delivery time for AIS systems?

    A Standard configurations: 12-16 weeks; Custom designs: 16-20 weeks

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Helpful Guides Before Ordering

Fenarro has been committed to providing safe,  efficient and convenient solutions for power  systems since 2009

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 Email: julien@fenarro.com
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