Fenarro's ZCW10-40.5/T600-31.5 Air Insulated Switchgear represents the next generation of compact substation technology, combining multiple high-voltage components into an integrated, space-saving solution. Utilizing air as external insulation and SF6 gas as arc-quenching medium, this AIS system provides complete protection and control for 40.5kV transmission and distribution networks. Ideal for space-constrained urban substations, industrial plants, and mountainous areas where conventional switchgear installation is challenging.
Key switching, isolation, measuring, protection, and busbar functions are integrated into one grounded steel support structure for compact 40.5kV substation projects.
Grounded Steel Support Structure
Circuit Breaker
Isolating Switch
Earthing Switch
Current Transformer
SF6 Voltage Transformer
Surge Arrester
Busbars
Compact 40.5kV AIS Design for Space-Saving Substations
Fenarro ZCW10-40.5 air insulated switchgear integrates key high-voltage components into one compact structure, helping reduce land occupation, simplify installation, and support reliable 40.5kV power distribution projects.
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Compact Design
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Occupies only 30%–50% of the space required by traditional separated equipment.
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Rated Voltage
0kV
Designed for 40.5kV three-phase AC power systems.
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Rated Current
0A
Supports medium-voltage power control, protection, and connection functions.
Key Features for Air Insulated Switchgear (AIS)
Space Optimization
50-70% space reduction compared to conventional layouts
Compact integrated design on grounded steel structure
Prefabricated self-supporting busbars between bays
Flexible arrangement for various wiring configurations
Built-in current transformers and SF6 voltage transformers
Integrated surge arresters with composite insulators Complete busbar system included
Maintenance Efficiency
Self-energy arc-extinguishing chamber technology CT10-A spring operating mechanism Minimal maintenance requirements High reliability design
Main Technical Parameters for Fenarro AIS
View key technical parameters for Fenarro ZCW10-40.5 air insulated switchgear. Final configuration should be confirmed according to project specifications and technical drawings.
AIS vs GIS Switchgear: Fenarro Technical Comparison
View Fenarro AIS and GIS switchgear comparison by insulation medium, cost, footprint, maintenance, repair time, and project application to choose a suitable solution for your substation project.
The following technical comparison helps project owners, contractors, and engineers understand the main differences between AIS and GIS when planning medium-voltage substation equipment.
Air Insulated Switchgear (AIS)
Uses air as the main external insulation medium between energized components.
Gas Insulated Switchgear (GIS)
Uses SF6 gas insulation inside a sealed enclosure or gas chamber.
AIS
Usually offers a lower initial investment, especially for outdoor substations or projects where land is available.
GIS
Usually requires a higher initial cost because of its sealed gas-insulated structure and specialized manufacturing process.
AIS
Requires more space than GIS, but Fenarro ZCW10-40.5 AIS uses a compact combined structure to reduce land occupation compared with traditional separated equipment.
GIS
Very compact and suitable for underground substations, high-rise basement substations, tunnels, and other space-constrained projects.
AIS
Components are more accessible for visual inspection, routine maintenance, and part replacement.
GIS
The sealed structure reduces internal exposure, but gas handling and module service usually require specialized maintenance support.
AIS
Accessible components make inspection and replacement easier, helping shorten repair work in many site conditions.
GIS
Repair may take longer because the sealed gas chamber and internal modules require specialized inspection and handling.
Choose AIS When
Your project needs 40.5kV substation control and protection, easier maintenance access, lower investment pressure, and flexible installation planning.
Choose GIS When
Your project requires maximum space saving, sealed insulation, or better isolation from humidity, dust, pests, underground conditions, or marine environments.
Fenarro recommendation: For 40.5kV projects where installation space, maintenance access, and investment control all need to be balanced, Fenarro ZCW10-40.5 air insulated switchgear is a practical AIS solution. For projects with extremely limited space or harsh operating environments, Fenarro GIS/RMU solutions can also be considered.
Application Scenarios
Urban & Enterprise Substations
Suitable for city substations and enterprise substations where installation space is limited and compact equipment layout is required.
Utility Distribution Networks
Used in utility distribution networks for sectionalizing, connection, and protection of 40.5kV three-phase AC power systems.
Mountain Compact Substations
Designed for compact substations in mountainous areas where terrain conditions, installation space, and site layout are constrained.
Capacitor Bank
Suitable for capacitor bank switching and bus-tie breaker applications requiring reliable control, switching, and protection performance.
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